A slitting and rewinding machine plays a vital role in flexible packaging. It converts large master rolls into smaller finished rolls. YG Machinery offers advanced roll to roll slitting solutions. Our machines process BOPP, PET, PE, and PVC films with high precision. You can achieve speeds up to 350 meters per minute. This equipment reduces waste and boosts output. We design every unit for reliable, continuous operation.
The market demands faster delivery and smaller batch sizes. A modern slitting and rewinding machine helps you meet these needs. Our equipment combines robust construction with smart controls. You get consistent slit width and neat roll edges. Many converters trust our technology for daily production.
YG Slitting and Rewinding Machine Technical Parameters
We build three standard models to fit various widths. The table below lists key specifications for your reference. You can also request custom configurations.
| Model | YG- 1300 | YG- 1600 | YG- 1800 |
| Max width | 1300mm | 1600mm | 1800mm |
| Max Diameter for unwinding | ￠1400mm | ￠1400mm | ￠1400mm |
| Minimum width of slitting | 30mm | 30mm | 30mm |
| Max Diameter of rewinding | ￠1000mm | ￠1000mm | ￠1000mm |
| Speed | ≤350m/min | ≤350m/min | ≤350m/min |
| Total Power | 24kw | 26kw | 30kw |
| Power supply | 380V/50hz | 380V/50hz | 380V/50hz |
| Weight | 4000kg | 4500kg | 5500kg |
| Overall dimension(LxWxH) | 3300x3150x1930(mm) | 3300x3450x1930(mm) | 3300x3650x1930(mm) |
All models use a standard 380V, 50Hz power supply. We can adjust voltage and frequency for your region.
Slitting Differences: BOPP, PET, PE, PVC on a Slitting Rewinding Machine
Different materials require specific settings on your slitter. Understanding these differences helps you reduce defects and improve output. Here is how four common films behave.
- BOPP Film
BOPP is thin and very slippery. It easily builds static electricity. You need low and stable tension control. Razor blade slitting works well for this material. Our equipment maintains precise tension to avoid stretching. - PET Film
PET is strong and abrasive. It demands shear slitting with durable knives. Higher tension settings provide clean cuts. Dust extraction becomes necessary during the process. YG machines include efficient trim removal systems. - PE Film
PE is soft and elastic. Heat generation causes stretching and wrinkling. Keep tension as low as possible. Tangent slitting or razor slitting yields the best result. Bowed rollers help spread the web flat for wrinkle-free rewinding. - PVC Film
PVC is rigid but can deform under pressure. Use crush slitting or razor slitting. Run at moderate speed to control heat. Corrosion-resistant components extend machine life. Our system handles PVC with robust material contact parts.
How to Reduce Waste on Your Roll to Roll Slitting Machine?
Every converter wants to minimize material loss. A high-performance roll to roll slitting machine gives you the tools to achieve that. YG Machinery integrates five key features for waste reduction.
- Automatic Knife Positioning
Servo-driven knife holders move to exact widths. You eliminate manual measuring errors. This feature cuts setup time and material waste. Quick positioning helps you process small batches profitably. - Optimized Knife Layout Software
The system calculates the best cutting plan. It uses the master roll width efficiently. You get maximum yield from every jumbo roll. - Stable Tension Control
Closed-loop tension with load cell feedback is essential. It maintains consistent pull from unwind to rewind. You prevent telescoping, wrinkles, and web breaks. Steady tension is vital for thin films like BOPP. - Automatic Splicing and Roll Change
Our machine can splice on the fly at full speed. Turret rewinding allows non-stop roll changes. You lose less material during starts and stops. Continuous operation increases overall productivity. - Online Inspection System
A stroboscope or camera displays real-time defects. Operators spot flaws without slowing the line. You can mark or remove faulty sections immediately. This prevents bad rolls from reaching your customers.
Why Flexible Packaging Needs High-Speed Slitting and Rewinding?
The flexible packaging market changes quickly. Several trends make high-speed converting essential for your business.
First, small batch orders are growing. Brand owners want many SKU variations. Your machine must switch jobs in minutes. High-speed operation with automated setup keeps you competitive.
Second, packaging specifications vary a lot. You might slit as narrow as 30mm for labels or wider for wrappers. A flexible machine adapts fast. It handles diverse sizes without long delays.
Third, delivery times shrink. Just-in-time supply chains demand quick turnaround. Operating at up to 350 m/min meets urgent deadlines. You ship orders on time and earn customer trust.
Fourth, automation trends push for smart factories. Integrating a high-speed slitter rewinder reduces manual work. It improves consistency and lowers labor cost. Smart controls connect to your plant management system.
New Technologies in Intelligent Slitter Rewinders
Modern slitting and rewinding machines include smart technologies. These innovations boost quality and uptime. YG Machinery stays at the forefront of these developments.
AI Visual Inspection
Cameras with artificial intelligence scan the web. They classify defects like gels, holes, and scratches in real time. The system grades output rolls automatically. You get detailed quality reports.
Automatic Tension Learning
The machine automatically learns the best tension profile. It adjusts taper tension as the roll diameter increases. This self-optimization saves setup time and ensures perfect rewind hardness.
Inline Defect Marking
Beyond detection, the system flags defects clearly. It can apply stickers or print marks at the spot. Your downstream customer can easily locate and remove the flaw. This builds confidence in your quality.
Remote Data Monitoring
You can track production data from your phone. The cloud system shows speed, meter count, and downtime. Managers make informed decisions from anywhere. Remote access also aids in quick troubleshooting.
Predictive Maintenance
Sensors check vibration and temperature on key parts. The system sends alerts before a failure occurs. You can schedule maintenance during planned stops. This prevents unexpected breakdowns and costly repairs.
FAQ About Slitting and Rewinding Machine
Here are answers to common questions. These help you select the right equipment.
The price depends on web width, automation level, and optional modules. A basic model costs less than a fully automatic line with AI inspection. Contact us with your material and output target for a tailored quote.
Yes. You can run BOPP, PET, PE, and PVC on the same machine. Just select the right knife type and load the tension recipe. Our machines store multiple job presets for quick changeover.
For thicker, tougher films like PET and rigid PVC, choose shear slitting. Razor slitting works best for thin, delicate materials like BOPP and light PE. Our engineers help you configure the ideal system.
The standard minimum width is 30mm. You get clean edges and minimal dust. We can discuss narrower widths for special applications.
Yes. We offer online video guidance and remote assistance. An engineer can also visit your site for setup and training.
Get the Best Automatic Slitting Machine Price at YG Machinery
YG Machinery delivers reliable roll to roll slitting machines. We help converters improve productivity and reduce waste. Inquire today for a competitive automatic slitting machine price.
Besides slitting and rewinding machines, we supply many other industrial products. Our range includes egg tray making machines, food carts and trailers, generator sets, EV charging stations, tire recycling lines, and sandblasting rooms. YG is your one-stop partner for quality equipment. Contact us now to discuss your project and request a free quote.
