Tire Recycling Line Process

Tire Recycling Line

Tyre Shredder
Tyre Shredder
Tyre Shredder For Sale
Tyre Shredder For Sale

Waste tires create heavy environmental pressure around the world. They do not break down easily in nature. They also waste valuable rubber and steel resources. A complete waste tire processing system solves this problem perfectly. It turns waste tires into reusable rubber blocks granules and powder. It also separates steel wire and fiber for independent use. YG offers reliable tire recycling machine for sale to global buyers. You can also find professional waste tire shredder with flexible configuration. The whole line runs automatically and needs few workers. It fits small recycling workshops and large industrial factories well.

Free Custom Quote

Main Technical Parameters Of Tire Recycling Line

ModelYG-3YG-6YG-10YG-16YGL-16YG-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Noise (dB)≤60≤60≤60≤60≤60≤60

Working Process Of Tire Recycling Line

The process of the tire recycling line follows a clear step by step flow. According to different tire types and efficiency requirements, the full line may include the following steps and equipment: whole tire → bead wire removal → whole tire shredded into 50×150mm rubber blocks → two friction cuts into ≤10×10mm rubber granules with iron and fiber removed → first iron removal → final crushing screening and defibering into 1-3mm rubber powder → second iron removal grading and defibering → coarse material storage → fine grinding into 40-80 mesh rubber powder → iron removal → product grading → finished goods.

  1. Automatic Wire Drawing Machine: It removes the steel bead from the tire for recovery.
  2. Conveying Equipment: Belt conveyors screw conveyors and pneumatic conveying systems move materials automatically.
  3. Tire Shredder: It shreds whole tires into 50mm to 150mm rubber blocks for further processing.
  4. Wire Separator: It separates rubber from metal wire and processes the material into 10mm to 20mm rubber granules.
  5. Magnetic Separator: It separates metal wire from the mixture of rubber and metal.
  6. Rubber Granulator: It crushes rubber granules into smaller sizes from 1mm to 7mm.
  7. Vibrating Screen: It sorts rubber granules by size and sends oversize particles back for re-crushing.
  8. Fiber Separator: It removes foreign materials and fiber from the rubber.
  9. Secondary Magnetic Separator: It removes any remaining fine metal wire.
  10. Grinding Mill: It grinds granules into powder from 30 mesh to 100 mesh.
  11. Automatic Bagging System: It packs finished products into storage bags or packaging bags.

Free Custom Quote

Semi-automatic Tire Recycling Production Line
Semi-automatic Tire Recycling Production Line

Application Fields And Rubber Granule Uses Of Tire Recycling Line

Application Fields

  1. Waste tire recycling factories process large volumes of used car tires and truck tires daily.
  2. Environmental solid waste plants handle bulk rubber waste and reduce landfill occupation.
  3. Rubber product factories use recycled rubber to make soles, gaskets and sealing strips.
  4. Steel recycling workshops recover high-purity steel wire separated from waste tires.
  5. Renewable resource enterprises build standard circular economy recycling projects.

Rubber Granule And Powder Uses

  1. Serve as clean alternative fuel with high calorific value for power plants, cement plants and steel mills.
  2. Make ideal filling materials for plastic runways, football fields and sports venue cushion layers.
  3. Produce rubber floor tiles, playground filler, rubber rolls and decorative rubber flower pots.
  4. Act as raw materials for waste tire oil refining and reclaimed rubber deep processing to gain added value.

Free Custom Quote

Product Advantages Of YG Tire Recycling Line

  1. High working efficiency. YG adopts hard tooth surface reducer and automatic lubrication parts. The equipment maintains stable output and reduces unplanned downtime to save production time.
  2. Excellent separation performance. YG equips dual magnetic separator with permanent magnet and electromagnetic design. It also matches professional fiber separation units to separate steel wire and fiber thoroughly. Finished rubber keeps high purity.
  3. Strong overall durability. YG applies cast steel roller and thickened wear-resistant blades. Core parts adapt to long-term cutting and crushing work and lower later replacement cost.
  4. Flexible configuration and customization. Buyers can add or remove single machines freely. Users can choose a single tire shredding unit or a full automatic line to match different budgets and output demands.
  5. Eco-friendly and low noise operation. YG adopts closed structure for every unit. It effectively controls dust leakage and lowers running noise to meet international environmental standards.
  6. Simple daily maintenance. The whole set owns reasonable and compact layout. Workers finish inspection, cleaning and repair easily without complex professional skills.

Free Custom Quote

Tire Recycling Plant
Tire Recycling Plant
Tire Recycling Line
Tire Recycling Line

FAQ About Tire Recycling Line And Tyre Shredding Machine

What tire sizes can YG recycling equipment process?

It fits 800mm to 1300mm common car and truck tires. YG can also adjust machine structure for extra large tires upon customer request.

Can I customize the production capacity?

Yes YG supports capacity from 500kg/h to 3t/h. You only need to tell YG your daily target output. YG will match suitable machine combination.

What finished sizes can I get?

You can get rubber blocks granules and powder with different fixed sizes. YG adjusts screen mesh and grinding unit to meet your exact finished size demands.

Can I buy a single shredding device instead of the whole line?

Yes our standalone shredding device supports independent use. It works alone for simple tire shredding tasks and saves your initial investment.

Does YG provide installation and after sales service?

YG offers full installation guidance and long term after sales support. YG sends operation manuals and online technical guidance anytime.

Free Custom Quote

Company Strength & Trust Worthiness of YG

YG Machinery focuses on tire recycling equipment research, production and foreign trade sales for many years. YG keeps stable cooperation with high quality supporting factories. Pre treatment machines come from reliable manufacturers in Xingtai. Shredder units adopt mature supply resources in Gongyi. YG strictly controls raw material quality and production craft. It balances stable performance and reasonable price for every client.

We own rich export experience and serve buyers from many countries. One-stop services cover project design, equipment matching, professional quotation and full shipping arrangement. The factory always adheres to strict production standards and standardized service procedures. It delivers stable equipment quality and thoughtful after-sales support all the time. When you cooperate with YG, you get dependable machines, complete technical support and long-term stable business cooperation in the recycling industry.

Consult YG for Custom Tire Recycling Solution

If you plan to start a tire recycling project YG is your ideal partner. Leave your tire size required output and finished size demand now. YG will send you free project layout and accurate quotation within one working day. You can also browse other related equipment pages on our website to learn more about shredding equipment for sale. Do not miss the cost effective tire recycling machine for sale and start your profitable recycling business today.

    Please feel free to give your inquiry in the form below. We will reply in 24 hours.

    Product Model:

    Your Name(required):

    Your Email(required):

    Your Phone(required):

    Your country:

    Your Whatsapp(required):

    Your Message(required):

    Leave a Comment

    Your email address will not be published. Required fields are marked *